High shear overspeed emulsifying machine

Nantong Fleck Fluid Equipment CO., LTD. is a specialized equipment technology manufacturer engaged in the research and development, design, production and sales of wet shear crushing, dispersion emulsification, crushing and grinding, mixing and homogenization, garbage disposal and other equipment. Currently, it has 1 new technology research and development building, 1 graduate practice building, 1 new product project research and development team, and 2 "production, learning and research" cooperation units in universities.

Key words: shear pump | wet mill | rice refiner

Classification:

Dispersion emulsification

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Product Description

高剪切超速乳化机 Product brief

The high-shear overspeed emulsifying machine is a multi-functional equipment combined with various equipment such as shearing machine, grinding machine, emulsifying machine, and micro-explosion device. The vacuum bubbles in the high-pressure jet generated during ultra-high-speed operation can generate huge energy during micro-explosion to break the macromolecular chains in the droplets to form small molecules. The cell wall in the sewage is broken and the sewage sludge is separated; a variety of heterogeneous liquids are fully fused and homogenized; the agglomerates are broken to achieve full dispersion and emulsification, etc. The successful development of this super-speed micro-explosion technology is a great progress in the dispersion and emulsification technology. This innovative technology has overcome the problem of heterogeneous liquid fusion, subverting the traditional polymerization method, greatly enhancing the reaction depth, reducing the reaction time, and improving the uniformity, stability and anti-denaturation of polymerization. High shear cavitation homogenizer has been widely used in military nuclear power, fine chemicals, pharmaceutical pesticides, graphene production, sewage treatment and other fields.

Technical parameters

Model	流量 m³/h	Motor power kw	Import and export mm	Motor speed r/min
RHJ-15CS	1-5	-15	50/40	3000-6000
RHJ-22CS	3-10	-22	65/50	3000-6000
RHJ-30CS	8-18	-30	80/65	3000-6000
RHJ-37CS	15-25	-37	100/80	3000-6000
RHJ-45CS	20-40	-45	125/100	3000-6000
RHJ-75CS	30-60	-75	150/125	3000-6000
RHJ-90CS	50-100	-90	175/150	3000-6000

Product Principle

高剪切超速乳化机 The working principle of the high-shear overspeed emulsifying machine is that under the high-speed drive of the motor, the material mixture enters the shear crushing working chamber through the feed port. In the narrow channel between the multi-layer rotor and the fixed, it is subjected to high-speed shear, high-side oscillation, impact extrusion, mixing homogenization, etc., as well as strong hydraulic shear and turbulence per minute. Especially in the body structure and innovative design of an air explosion device, by Ding high-speed jet and the phenomenon of cavitation bubbles. The huge energy generated by this cavitation bubble promotes the polymerization of different material molecules and the degradation of organic compounds to create more effective conditions, thus overcoming the problem of heterogeneous liquid fusion, which is quite complex to the traditional polymerization method. The reaction depth is greatly enhanced, the reaction time is reduced, and the uniformity and stability of polymerization are improved.

In the aspect of liquid polymerization and depolymerization, under the action of high-speed centrifugal force, the liquid erupts high-pressure jet from the tooth groove of the rotor and strong impact ultrasonic wave, which makes the cavity bubbles in the liquid instantly form huge energy and continuously generate, grow up, burst and collapse, thus a series of physical and chemical change processes play a strengthening role, thus promoting the full polymerization or decomposition of different material molecules. The technology can make the heterogeneous liquid fully mixed by physical means, and solve the problems of uniformity, stability and water resistance that cannot be completely solved by the original chemical method. Especially in sewage, the cavitation effect makes the cells in the sewage break the wall, and the small molecule liquid is produced after the air explosion of the macromolecular mass, which creates more effective conditions for the sewage treatment and degradation of organic compounds.

Note: ① The flow range in the table is water as a parameter. When the processing capacity is large, please add a matching pump at the outlet.

② Pump port pressure ≤ 0.2MPa, import and export is recommended to install a hose, or metal bellows, to prevent the head pressure deformation.

③ The motor in the table is ordinary motor, explosion-proof motor is optional.

④ According to the viscosity, the motor power can be adjusted appropriately.

Hard materials are strictly prohibited from entering the working chamber, and filters are added at the inlet if necessary.

⑥ Heat insulation cooling jacket can be prepared.

Note: The user provides relevant parameters of material characteristics, or brings materials to the production base for on-site testing, and the manufacturer selects the internal structure of the grinding disc according to the characteristics of the medium.

The copyright and equipment pictures of this website belong to Nantong Flake, and those who pirate will be prosecuted.

Application areas

Daily Chemical:AES, LAS, AOS, MES, K12, glycerin, sorbitol, fatty alcohol, shower gel, skin cream, shampoo, hand sanitizer, toothpaste, soap, washing powder slurry, etc.

Fine Chemicals:Dyes, pigments, various slurries, chemical additives, adhesives, 107 glue, silicone oil, leather oil, emulsion explosives, and other colloidal materials.

Food:Chocolate, condensed milk, yogurt, honey, syrup, sucrose, tomato juice, concentrated juice, jam, ice cream, milk, yeast slurry, meat slurry, jelly, condiments, lees, soy protein, flour slurry, etc.

Papermaking:Polyacrylamide (PAM), calcium carbonate, starch paste, carboxyl butyl benzene/propyl benzene latex, rosin, rosin gum, pulp, filler, dry strength: agent, wet strength agent, sizing agent, retention aid, defoamer, coating, water treatment chemicals, etc.

Chemical fiber:Viscose pulp porridge, PVA, vinylon pulp, acrylic pulp, amine pulp, polyester chips, polyester, polypropylene, man-made fibers, functional fibers, etc.

Medicine:All kinds of ointment, extract, medicine emulsion, pill paste, syrup, health care products, medicine, etc.

Paint:Paint, coating, ink, insulating paint, resin, additives, organic solvents, etc.

Note: Our company can tailor solutions based on the characteristics of your material medium:

1. Conduct material testing using production-grade equipment

2. Customize equipment selection according to your material's technical specifications

3. Different materials require distinct internal structures. The following equipment internal diagrams are provided for user reference.

For detailed technical specifications, please contact:

Technical Support: 18962835399 18068155581

Sales Hotline: 18912883100 18921623100