Operation mode of pipeline shear pump


Pipingshear pumpThe operation mode

Pipeline shear pumps are devices that efficiently, quickly, and uniformly convert one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). However, under normal circumstances, The phases are immiscible, and when external energy is input, the two materials recombine into a homogeneous phase.

Due to the high tangential velocity generated by the high-speed rotation of the rotor and the strong kinetic energy brought by the high-frequency mechanical effect, the material in the narrow gap between the stator and the rotor is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, and impact Tear and turbulence form suspensions (solid/liquid), emulsions (liquid/liquid) and foams (gas/liquid).

Through the shear pump, under the joint action of the corresponding curing process and appropriate amount of additives, the immiscible solid phase, liquid phase and gas phase can be dispersed and emulsified evenly and accurately in an instant. After the circulation of the high-frequency emulsion pump, stable and high-quality products can be obtained. The high-shear emulsion pump can produce emulsions and suspensions with large particle size but narrow particle size distribution. It has a high shear rate and ensures the stability of the mixed solution.

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Pipingshear pumpWhat is the role?

The pipeline shear pump achieves significant crushing, dispersion, mixing, homogeneous emulsification, and refinement effects under the comprehensive coordination of strong shearing, impact, grinding, and cavitation at extremely high linear speeds. The stator and rotor are both multi-layer structures, Effectively improve the number and efficiency of shearing, and ensure the processing effect. The equipment has the characteristics of compact structure, small size, low energy consumption and easy maintenance.

Pipingshear pumpThe equipment is suitable for the grinding, dispersion, mixing, homogenization and emulsification of active liquid-liquid and liquid-solid materials. The application includes: mixed liquid solid materials, fine liquid materials, homogeneous emulsification of ultrafine particle aggregates, depolymerization of high viscosity materials, dispersion of homogeneous insoluble substances, dissolution of trace elements, etc.

Food industry: soy milk, milk, jam, fruit juice drinks, grain crushing and other daily chemicals, cosmetics, creams, various lotions, emulsions and other electronic industries; chemical industries such as copper clad laminate, lithium battery, nickel hydrogen battery, paint, coatings, nano materials, emulsified asphalt, emulsified oil, etc., other industries: pharmaceutical industry, plastic industry, textile industry, etc.

Material: The stator and rotor are made of high-strength alloy stainless steel, which has excellent wear resistance after a special heat treatment process, but all parts in contact with the material are made of stainless steel, which meets food hygiene standards.

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