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Crushing grinder
The crushing and grinding pump is suitable for cutting and crushing large granules of various fragile slag filter cakes, crystal agglomerates, tar slags, coal blocks, etc., and cutting and pulverizing, grinding, etc. of large and small crystal agglomerates generated during material reaction. In the process, the feed particles are generally 30-150 mm, and the discharge particles are about ~1 to 5 mm.
Mdel | Processing capacity m³/h | Motor Power kw | Import and export size mm | Feed granule mm |
FSJ-YM50 | 3-10 | 22-30 | 65/50 | 5-30 |
FSJ-YM65 | 5-20 | 30-37 | 80/65 | 5-40 |
FSJ-YM80 | 10-30 | 37-55 | 100/80 | 5-50 |
FSJ-YM100 | 20-50 | 55-90 | 125/100 | 5-60 |
FSJ-YM125 | 30-80 | 75-110 | 150/125 | 5-70 |
FSJ-YM150 | 50-120 | 110-160 | 175/150 | 5-80 |
Note: The motor power is determined according to the viscosity of the user's material, the size of the particles and the solid content. The pump casing material of the crusher is optional: 304、 316L、2205、 TA2、 C-276; The stator material can be made of stainless steel or alloy steel: Stainless steel: 304、 316L、 2205. 9SiCr、 TA2、C-276; Alloy steel:38CrMoAl、 NM500、 Cr12MoV、 GCr15; |
Crushing mill product features:
The crushing grinder is composed of a motor, a coupling, a bearing housing, a stainless steel pump body, a base, etc. The horizontal flange of the pump body is the inlet, the upward flange is the outlet, and the crushing working chamber of the pump body is precisely combined by the rotor and the stator. The rotor of the crushing mill is composed of a squirrel-cage type non-blocking inner cone tooth-shaped blade combined with an outer triangular-shaped oblique tooth and a rear multi-channel grinding device, which is precisely matched with the stator. The high-efficiency and unique structural design method can perform various functions such as high-speed cutting, centrifugal extrusion, strong crushing, and grinding refinement of particles. Under the high-speed driving of the motor, the particles of various sizes in the material must be subjected to hundreds of thousands of high-speed shearing and impact crushing of the rotor-conical tooth blade when entering the non-blocking crushing cavity passage of the rotor through the pipe. The axial and radial tumbling movements, under the action of the centrifugal force of the rotor cone-shaped blade, the particles in the material are smashed into the outer side of the rotor, and the triangle-shaped teeth and the triangular teeth of the stator are centrifugally extruded and high-speed. During the process of cutting, crushing and grinding, the material gradually moves to the pulverizing grinding zone during crushing and extrusion refinement.
Due to the strong high-speed shearing effect and high-frequency oscillation effect generated by the superimposed crushing motion, the particles in the material are continuously subjected to the shearing and grinding fineness to reach the discharge port of the pump after the user has specified the particle size requirement. The material particles after grinding and grinding by the crushing mill are generally between 0.1 and 3 mm (also according to the user's discharge requirements), and the general conveying head can reach 3 to 12 meters, and the maximum head can reach ~50 meters.
The structural principle of the crushing mill
The crushing grinder is composed of a motor, a coupling, a bearing housing, a stainless steel pump body, a base, etc. The horizontal flange of the pump body is the inlet, the upward flange is the outlet, and the crushing working chamber of the pump body is precisely combined by the rotor and the stator. The rotor of the crushing mill is composed of a squirrel-cage type non-blocking inner cone tooth-shaped blade combined with an outer triangular-shaped oblique tooth and a rear multi-channel grinding device, which is precisely matched with the stator. The high-efficiency and unique structural design method can perform various functions such as high-speed cutting, centrifugal extrusion, strong crushing, and grinding refinement of particles. The stator of the crushing mill is a cylindrical multi-group triangular-shaped tooth structure. The triangular-shaped helical teeth of the stator and the sets of triangular-shaped teeth of the rotor are matched with each other and combined into a perfect crushing. region. The processing and manufacturing process of each workpiece of the crushing mill to the stator must be operated according to the set specification process. First, the roughing to semi-finished products are carried out after forging, and then the workpiece is precision-machined by a numerical control machine or a machining center. The standard process of the rotary stator is mainly to make the internal phase structure of each workpiece more tight and more resistant to corrosion and wear, so that the quality of the steel of the rotating stator can achieve high quality effect.
How the crushing mill works
The crushing grinder is mainly driven by the high speed of the motor. The particles of various sizes in the material must withstand hundreds of thousands of high-speed shearing of the rotor taper blade when entering the non-blocking crushing cavity passage of the rotor through the pipe. After impact crushing, it gradually moves to the axial and radial directions. Under the action of the centrifugal force of the rotor cone blade, the particles in the material are smashed into the outer side of the rotor and the triangle-shaped teeth are interspersed with the triangular teeth of the stator. Centrifugal extrusion, high-speed cutting, crushing and grinding processes, etc., the material gradually moves to the grinding and grinding zone during crushing and extrusion refinement. Due to the strong high-speed shearing effect and high-frequency oscillation effect generated by the superimposed crushing motion, the particles in the material are continuously subjected to the shearing and grinding fineness to reach the discharge port of the pump after the user has specified the particle size requirement. The material particles after grinding and grinding by the crushing mill are generally between 0.1 and 3 mm (also according to the user's discharge requirements), and the general conveying head can reach 3 to 12 meters, and the maximum head can reach ~50 meters.
Accessories: Equipment selection parameters and technical requirements (downloadable)
First, the technical parameters of your company's materials: | |||||||||||||||||
Material medium | Processing capacity(m³/h) | ||||||||||||||||
Liquid category | □Water-based, □Oily, □Solvent | Solid category | □Agglomerate, □Crystals, □Primary particle | ||||||||||||||
Liquid to solid ratio(%) | Viscosity Pa.s | Material flow | □Very good (water), □可以, □difference, □Very poor | ||||||||||||||
Feed contains | Large particles mm,Take up % | Medium particle mm,Take up % | Small particles mm,Take up % | ||||||||||||||
Solid particles | (□fragile, □Not fragile, □Viscous) | Discharge granule μm | Head m | temperature ℃ | |||||||||||||
Remarks: | |||||||||||||||||
Second, your company's requirements for equipment: | |||||||||||||||||
1. Material contact part material | □stainless steel 304, □stainless steel 316L, □Duplex steel 2205, □TA2, □HastelloyC276 | ||||||||||||||||
2, rotating stator material | □stainless steel 304, □stainless steel 316L, □Duplex steel 2205, □TA2, □Hastelloy C276, | ||||||||||||||||
□Wear-resistant steel NM500, □Wear-resistant steel 38CrMoAl, □Tungsten carbide treatment, □Emery treatment | |||||||||||||||||
3, sealed | □Ordinary single-sided mechanical seal, □Ordinary double-sided mechanical seal, □Custom double-sided mechanical seal | ||||||||||||||||
O-ring configuration | □Ding O-ring, □Fluoro rubber O-ring, □Fluorine-containing O-ring, □Perfluoroether O-ring | ||||||||||||||||
Material contact surface | □Tungsten carbide-silicon carbide, □Tungsten carbide-tungsten carbide, □Silicon carbide-silicon carbide | ||||||||||||||||
4, the motor | □Ordinary motor, □Inverter motor, □Ordinary explosion-proof motor, □Explosion-proof inverter motor, □Dust explosion-proof motor | ||||||||||||||||
□Class 2 energy efficient motor, □Marine motor, □Waterproof motor | □Self-contained control box | □With control box | |||||||||||||||
Third, the corresponding device model: | |||||||||||||||||
Full name of the equipment | Model | Processing capacitym³/h) | Motor Power(kw) | Amount | Remarks | ||||||||||||
other |
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