High speed crushing pump_Nantong Fleck Fluid Equipment CO., LTD.

　　The high-speed crushing pump is especially suitable for high-speed cutting, crushing and tearing of materials such as knots, livestock and poultry manure, rag sanitary napkins, etc. in various materials, and can also be used for siphon cutting and crushing instead of submersible pumps. The high-speed crushing pump has a wide application range, good energy-saving effect, simple operation, convenient use, and no vibration and noise. The main structure of the rotating stator of the high-speed crushing pump: it consists of high-speed motor, connecting device and pump casing. The pump casing is provided with an inlet and outlet flange. The working chamber of the pump body is a crescent knife, a double-blade cutter, a four-blade double-edged shearing knife, a large-hole stator, a multi-leaf double-edged shearing knife, a small-hole stator, and a centrifugal fan blade. Knife and fine knife device. The main process is to make the large particles in the solid and liquid materials with a crescent knife and two knives for strong cutting, and then distribute them to a four-blade double-edged knife and a large-hole stator for high-speed strong shearing and then enter the next cutting process. The particles coming out from the reverse side of the large-hole stator are further sheared and pulverized by the six-leaf double-edged blade sandwiched between the large and small-hole stators. The six-leaf double-edged blade functions mainly: two-way shearing and crushing. Cutting the material from the large hole and cutting the material to enter the fine-hole stator. We also design a plurality of centrifugal blades under the fine-pore stator to shear and break the material from the small hole, and finally reach the specified fineness. The object is transported out by centrifugal means through a refining device.

Corresponding parameter set not found, please add it in property template of background

Model	Processing capacity m³/h	Motor Power kw	Import and export size mm	Optional aperture mm	Installation method
FSB-1D/JD	0.1-2	2.2	32/25	1-5	Horizontal
FSB-2D/JD	0.5-5	4	40/32	1-5	Horizontal
FSB-3D/JD	3-8	7.5	50/40	1-5	Horizontal
FSB-4D/JD	5-10	11	65/50	1-5	Horizontal
FSB-5D/JD	8-15	15	80/65	1-5	Horizontal
FSB-6D/JD	10-20	22	100/80	1-5	Horizontal
FSB-7D/JD	15-30	30	125/100	1-5	Horizontal
FSB-8D/JD	20-50	37	150/125	1-5	Horizontal
FSB-9D/JD	30-80	45	175/150	1-5	Horizontal
FSB-10D/JD	50-100	75	200/175	1-5	Horizontal

Note: Motor power is configured according to the hardness of the material viscosity particles. Equipment installation base No bearing housing equipment is generally 1200 × 600mm, bearing housing equipment 1800 × 600mm, the installation structure is divided into vertical, horizontal, split type.

High-speed crushing pump product features:

(1) Strong crushing, dispersing, emulsifying and conveying functions, continuous operation and gap operation do not affect equipment life

(2) Quiet design, easy installation, good dynamic balance, no vibration, no noise, sealed optional double (single) surface mechanical seal

(3) The blade material can be 304, 316L, 2205, 2Cr13, which can be nitrided or tungsten carbide treated.

(4) The rotating stator of the high-speed crushing pump is generally available in two types, A and B.

First, type A: cutting and conveying type, this type of material discharge particles are about 4-8mm, the maximum lift can reach 60 meters.

Second, B type: shear pulverization type, this type of material discharge particles are about 1-3mm, the maximum lift can reach 30 meters.

Main structure of high speed crushing pump

The main structure of the rotating stator of the high-speed crushing pump: it consists of high-speed motor, connecting device and pump casing. The pump casing is provided with an inlet and outlet flange. The working chamber of the pump body is a crescent knife, a double-blade cutter, a four-blade double-edged shearing knife, a large-hole stator, a multi-leaf double-edged shearing knife, a small-hole stator, and a centrifugal fan blade. Knife and fine knife device. Blade material is available: 304, 316L, 2205, 2Cr13. Housing material: 304, 316L. The feed fragile particles can be around 20-40 mm. The blade and the aperture of the cutting disc are generally 8-20 mm in the aperture of the coarse hole, the aperture of the mesoporous stator is about 3-5 mm, the refining and discharging device is about 0.5-2 mm, and the size of the discharging particles is according to the needs of the user. The design, generally the discharge particles are about ≤ 2mm, the solid content of the material does not exceed 30%.

Main function of high speed crushing pump

The main function of high-speed crushing pump: high-speed cutting, crushing and grinding, crushing and refining for solid objects, agglomerates, powder clusters and semi-fluid materials. The main process is to make the large particles in the solid and liquid materials with a crescent knife and two knives for strong cutting, and then distribute them to a four-blade double-edged knife and a large-hole stator for high-speed strong shearing and then enter the next cutting process. The particles coming out from the reverse side of the large-hole stator are further sheared and pulverized by the six-leaf double-edged blade sandwiched between the large and small-hole stators. The six-leaf double-edged blade functions mainly: two-way shearing and crushing. Cutting the material from the large hole and cutting the material to enter the fine-hole stator. We also design a plurality of centrifugal blades under the fine-pore stator to shear and break the material from the small hole, and finally reach the specified fineness. The object is transported out by centrifugal means through a refining device.

High-speed pulverizing pump working principle

The fine pulverizing pump directly enters the high-shear crushing zone from the inlet under the high-speed rotation of the motor, and through a special pulverizing device, some large particles, sticky blocks, agglomerates and the like in the fluid are quickly broken, and then Intake shear comminution zone, in the very narrow working aisle, due to the relatively high speed cutting of the rotor blade and the stator blade, resulting in strong friction and grinding and breaking. Under the action of mechanical motion and centrifugal force, the pulverized and refined material is re-pressed into the fine grinding zone for grinding and crushing. The fine grinding distinguishes three grades. The more the first-stage grinding disc is extended, the higher the pitch is, the smaller the pitch is. The longer the speed, the finer and finer the material, and the fluid gradually curves toward the radial direction. The direction velocity of each fluid changes instantaneously, and is subjected to tens of millions of high-speed shears per minute, strong friction, extrusion grinding, particle pulverization, etc., in tens of millions of high speeds passing through three refining zones. After shearing, grinding and pulverizing, the liquid molecular chain breakage, particle pulverization, liquid particle tearing and the like are produced to fully achieve the purpose of dispersion, pulverization, emulsification, homogenization and refinement. The minimum fineness of the liquid material can reach 0.5μm, and the ordinary conveying head can reach 3-6 meters.

Accessories: Equipment selection parameters and technical requirements (downloadable)

　First, the technical parameters of your company's materials:

Material medium

Processing capacity(m³/h)

Liquid category

□Water-based,　□Oily,　□Solvent

Solid category

□Agglomerate,　□Crystals,　□Primary particle

Liquid to solid ratio(%)

Viscosity Pa.s

Material flow

□Very good (water),　□可以，　□difference,　□Very poor

Feed contains

Large particles mm,Take up %

Medium particle mm,Take up %

Small particles mm,Take up %

Solid particles

(□fragile, □Not fragile, □Viscous)

Discharge granule μm

Head m

temperature ℃

Remarks:

　Second, your company's requirements for equipment:

　1. Material contact part material

□stainless steel 304，　□stainless steel 316L，　□Duplex steel 2205，　□TA2，　□HastelloyC276

　2, rotating stator material

□stainless steel 304，　□stainless steel 316L，　□Duplex steel 2205，　□TA2，　□Hastelloy C276，

□Wear-resistant steel NM500，　□Wear-resistant steel 38CrMoAl，　□Tungsten carbide treatment,　□Emery treatment

　3, sealed

□Ordinary single-sided mechanical seal,　□Ordinary double-sided mechanical seal,　□Custom double-sided mechanical seal

O-ring configuration

□Ding O-ring,　□Fluoro rubber O-ring,　□Fluorine-containing O-ring,　□Perfluoroether O-ring

Material contact surface

□Tungsten carbide-silicon carbide,　□Tungsten carbide-tungsten carbide,　□Silicon carbide-silicon carbide

　4, the motor

□Ordinary motor,　□Inverter motor,　□Ordinary explosion-proof motor,　□Explosion-proof inverter motor,　□Dust explosion-proof motor

□Class 2 energy efficient motor,　□Marine motor,　□Waterproof motor

□Self-contained control box

□With control box

　Third, the corresponding device model:

Full name of the equipment

Model

Processing capacitym³/h)

Motor Power(kw)

Amount

Remarks

other

Fill in the unit:　　　　　　　　　　Fill in the person:　　　　　　　　　　phone:

Daily chemical industry: AES、LAS、AOS、MES、K12、Glycerin, sorbitol, fatty alcohol, shower gel, skin cream, shampoo, hand soap, toothpaste, soap, detergent powder, etc.

Fine Chemicals:Dyes, pigments, various pastes, chemical additives, adhesives, 107 glue, silicone oil, leather oil, emulsion explosives, various colloidal materials.

Food:Chocolate, condensed milk, yogurt, honey, syrup, sucrose, tomato juice, concentrated juice, jam, ice cream, milk, yeast mud, meat, jelly, condiments, vinasse, soy protein, flour, etc.

Paper production:Polyacrylamide (PAM), calcium carbonate, starch paste, carboxylated butylbenzene/propylbenzene latex, rosin, rosin gum, pulp, filler, dry strength: agent, wet strength agent, sizing agent, retention and drainage aid, elimination Foaming, coating, water treatment chemicals, etc.

Chemical fiber:Viscose porridge, PVA, vinylon pulp, acrylic pulp, amine pulp, polyester chips, polyester, polypropylene, rayon, functional fiber, etc.

Medical medicine:Various ointments, extracts, drug lotions, pill pastes, syrups, health products, pharmaceuticals, etc.

Coating:Paints, coatings, inks, insulating varnishes, resins, auxiliaries, organic solvents, etc.

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High speed crushing pump

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