High shear colloid mill_Nantong Fleck Fluid Equipment CO., LTD.

High-shear colloid mill is a kind of high-efficiency energy-saving equipment unique in the fluid wet-grinding and grinding industry. It is the first domestically produced wet-grinding grinding and dispersing emulsification equipment and has advanced technology, multiple functions, high efficiency and energy saving.

The high-shear colloid mill is designed and manufactured on the concave-convex stator to produce a three-stage crushing and grinding area such as a suction shearing zone, a crushing zone, a grinding zone and a refining zone. The distance is generally 0.05mm (the adjustable distance between the stator and the stator is (0.01-2mm), the maximum outer diameter is up to 600mm, and the maximum linear speed is up to 120m/s.

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Model	Processing capacity m³/h	Motor Power kw	Import and export size mm	Connection method
JTM-AM25	0.2-0.5	4	40/25	Direct connection
JTM-AM32	0.5-2.5	7.5	50/32	Direct connection
JTM-AM40	2-4.5	11	50/40	Direct connection
JTM-AM50	3-7	18	65/50	Bearing seat connection
JTM-AM65	5-12	30	80/65	Bearing seat connection
JTM-AM80	9-18	37	100/80	Bearing seat connection
JTM-AM100	14-28	45	125/100	Bearing seat connection
JTM-AM125	24-34	55	150/125	Bearing seat connection
JTM-AM150	30-60	75	175/150	Bearing seat connection
JTM-AM175	40-80	95	200/175	Bearing seat connection

(1) Strong crushing, dispersing, emulsifying, homogenizing, mixing and conveying functions

(2) Quiet design, no noise, good dynamic balance, no vibration

(3) The material of the rotating grinding machine can be 304, 316L, 2205, 2Cr13, which can be nitrided or tungsten carbide treated.

(4) The gap can be adjusted, and the adjustment distance is 0.01~2mm

(5) Optional double-sided water-cooled mechanical seal or single-sided liquid-cooled mechanical seal

(6) Continuous operation and gap operation do not affect equipment life

High shear colloid mill body structure:

The high-shear colloid mill is designed and manufactured on the concave-convex stator to produce a three-stage crushing and grinding area such as a suction shearing zone, a crushing zone, a grinding zone and a refining zone. The distance is generally 0.05mm (the adjustable distance between the stator and the stator is (0.01-2mm), the maximum outer diameter is up to 600mm, and the maximum linear speed is up to 120m/s.

The main function of high shear colloid mill:

The high-shear colloid mill is mainly used for pulverizing and pulverizing various kinds of friable particles such as crystals, agglomerates, agglomerates, sticky blocks and filter cakes in the pipeline fluid. It is more energy-efficient and efficient to improve the material reaction process and effectively ensure the next road. Pump valve circulation capacity. During the pulverization and grinding process, the fluid liquid material must pass through a shear zone, a three-stage grinding zone, and ten channels of dispersion and refinement, and finally extrude from a curved channel of about 0.3 mm to form a high-speed, rolling, homogenizing, and spray phenomenon. Therefore, the pulverization, grinding, dispersing and emulsifying ability of the particles is more effectively improved.

High shear colloid mill working principle:

The high-shear colloid mill directly enters the high-shear crushing zone from the inlet under the high-speed rotation of the motor. Through a special pulverizing device, some large-sized particles, sticky blocks, agglomerates and other particles in the fluid are rapidly broken. Then, the shear pulverization zone is sucked, and in a very narrow working aisle, the rotor blade and the stator blade are relatively high-speed cut to generate strong friction and grinding breakage. Under the action of mechanical motion and centrifugal force, the pulverized and refined material is re-pressed into the fine grinding zone for grinding and crushing. The fine grinding distinguishes three grades. The more the first-stage grinding disc is extended, the higher the pitch is, the smaller the pitch is. The longer the speed, the finer and finer the material, and the fluid gradually curves toward the radial direction. The direction velocity of each fluid changes instantaneously, and is subjected to tens of millions of high-speed shears per minute, strong friction, extrusion grinding, particle pulverization, etc., in tens of millions of high speeds passing through three refining zones. After shearing, grinding and pulverizing, the liquid molecular chain breakage, particle pulverization, liquid particle tearing and the like are produced to fully achieve the purpose of dispersion, pulverization, emulsification, homogenization and refinement. The minimum fineness of the liquid material can reach 0.5μm and the conveying head can reach 3-6 meters.

Accessories: Equipment selection parameters and technical requirements (downloadable)

　First, the technical parameters of your company's materials:

Material medium

Processing capacity(m³/h)

Liquid category

□Water-based,　□Oily,　□Solvent

Solid category

□Agglomerate,　□Crystals,　□Primary particle

Liquid to solid ratio(%)

Viscosity Pa.s

Material flow

□Very good (water),　□可以，　□difference,　□Very poor

Feed contains

Large particles mm,Take up %

Medium particle mm,Take up %

Small particles mm,Take up %

Solid particles

(□fragile, □Not fragile, □Viscous)

Discharge granule μm

Head m

temperature ℃

Remarks:

　Second, your company's requirements for equipment:

　1. Material contact part material

□stainless steel 304，　□stainless steel 316L，　□Duplex steel 2205，　□TA2，　□HastelloyC276

　2, rotating stator material

□stainless steel 304，　□stainless steel 316L，　□Duplex steel 2205，　□TA2，　□Hastelloy C276，

□Wear-resistant steel NM500，　□Wear-resistant steel 38CrMoAl，　□Tungsten carbide treatment,　□Emery treatment

　3, sealed

□Ordinary single-sided mechanical seal,　□Ordinary double-sided mechanical seal,　□Custom double-sided mechanical seal

O-ring configuration

□Ding O-ring,　□Fluoro rubber O-ring,　□Fluorine-containing O-ring,　□Perfluoroether O-ring

Material contact surface

□Tungsten carbide-silicon carbide,　□Tungsten carbide-tungsten carbide,　□Silicon carbide-silicon carbide

　4, the motor

□Ordinary motor,　□Inverter motor,　□Ordinary explosion-proof motor,　□Explosion-proof inverter motor,　□Dust explosion-proof motor

□Class 2 energy efficient motor,　□Marine motor,　□Waterproof motor

□Self-contained control box

□With control box

　Third, the corresponding device model:

Full name of the equipment

Model

Processing capacitym³/h)

Motor Power(kw)

Amount

Remarks

other

Fill in the unit:　　　　　　　　　　Fill in the person:　　　　　　　　　　phone:

Daily chemical industry: AES、LAS、AOS、MES、K12、Glycerin, sorbitol, fatty alcohol, shower gel, skin cream, shampoo, hand soap, toothpaste, soap, detergent powder, etc.

Fine Chemicals:Dyes, pigments, various pastes, chemical additives, adhesives, 107 glue, silicone oil, leather oil, emulsion explosives, various colloidal materials.

Food:Chocolate, condensed milk, yogurt, honey, syrup, sucrose, tomato juice, concentrated juice, jam, ice cream, milk, yeast mud, meat, jelly, condiments, vinasse, soy protein, flour, etc.

Paper production:Polyacrylamide (PAM), calcium carbonate, starch paste, carboxylated butylbenzene/propylbenzene latex, rosin, rosin gum, pulp, filler, dry strength: agent, wet strength agent, sizing agent, retention and drainage aid, elimination Foaming, coating, water treatment chemicals, etc.

Chemical fiber:Viscose porridge, PVA, vinylon pulp, acrylic pulp, amine pulp, polyester chips, polyester, polypropylene, rayon, functional fiber, etc.

Medical medicine:Various ointments, extracts, drug lotions, pill pastes, syrups, health products, pharmaceuticals, etc.

Coating:Paints, coatings, inks, insulating varnishes, resins, auxiliaries, organic solvents, etc.

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86-513-83351692

High shear colloid mill

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