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High efficiency crushing mixer

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Product brief
Technical parameters
Product features
The product principle
Selection reference
Application field


  High-efficiency crushing mixer is a high-tech invention patent. It has the characteristics of fast and efficient, uniform mixing, continuous production, convenient operation, easy cleaning, small footprint, low investment and high efficiency. It is widely used in polymer material processing. And pharmaceutical, dye, plastic, paper and other industries.

First, technical characteristics

In the mixing of powder and liquid, the general mixer can not mix the materials uniformly in a short time, and especially in the high-speed mixing of the powder and a small amount of liquid, it is easy to form particles of a certain particle size, and in the inorganic nanoparticles. The agglomeration is very serious. It can't provide high shearing effect by using ordinary high-efficiency mixer. It can only be used to treat solid particles with large particle size, and it can't handle nanoparticles that are easy to agglomerate, and the general mixing equipment can not provide enough. The shearing force causes shearing and dispersing, which makes it difficult to process the treatment agent. Secondly, the liquid treatment agent cannot be sufficiently contacted with the nanoparticles to achieve a good dispersion effect, and the inorganic nanoparticles are exposed to the liquid treatment. In the case of agglomeration, the agent will not reach a good treatment effect. In response to this situation, Dongsheng finally invented a new high-speed mixer through user communication and repeated practice. She is a full-scale high-speed shearing machine. Hybrid crushing, continuous production, no dead angle, fast discharge, easy to clean, can be cooled and cooled. Lee products, to solve the worries of many users in the mix.

Second, the main function

The high-efficiency crushing mixer is mainly used for the surface treatment of inorganic nanoparticles. In the polymer/inorganic nanoparticle composite prepared by the treated inorganic nanoparticles, the nanoparticles can achieve nano-scale dispersion, and the mechanical properties are better than the untreated inorganic. The polymer/inorganic nanoparticle composite prepared by nanoparticles is increased by several times or more. The surface treatment agent is sufficiently uniformly dispersed and fully contacted with the nanoparticles, so that the inorganic nanoparticles are well surface treated, and at the same time, the amount of the treatment agent is reduced, the mixing time is shortened, the energy consumption is saved, and more importantly, the nanometer is coated. The effect of the particles is good.

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Corresponding parameter set not found, please add it in property template of background
Model DSD0.3 DSD1 DSD4 DSD8
Motor Power kw 2-4 4-7.5 7.5-11 11-22
Processing capacity t/h -0.3 -1 -4 -8


The high-efficiency crushing mixer is a fully automatic production line consisting of dozens of mixing blades, powder quantitative conveying device, liquid metering device, heating and cooling device and so on. In the mixing process, the powder material is continuously metered, heated, dehydrated and continuously conveyed to the mixing working chamber, and the liquid is mixed by the metering pump to heat the powder for high shear mixing, due to the number of minutes per minute in the mixing work. Millions of high-speed shears, rapid mixing, so that the mixing uniformity can reach one in 100,000.

Example: In the high-efficiency mixing of 50kg nano-calcium carbonate and 1kg stearic acid, when the mixing temperature is heated to 80 degrees, after 1-2 minutes of high-efficiency mixing, the coating effect is very obvious compared with the general mixer, and the mixing is obvious. Uniform, short time, no dust, energy saving.

Accessories: Equipment selection parameters and technical requirements (downloadable)

 First, the technical parameters of your company's materials:
Material medium   Processing capacity(m³/h)  
Liquid category Water-based, Oily, Solvent Solid category Agglomerate, Crystals, Primary particle
Liquid to solid ratio(%)        Viscosity    Pa.s   Material flow Very good (water), 可以, difference, Very poor
Feed contains Large particles   mm,Take up    % Medium particle   mm,Take up     % Small particles   mm,Take up      %
Solid particles (fragile, Not fragile, Viscous) Discharge granule    μm Head    m temperature    
 Second, your company's requirements for equipment:
 1. Material contact part material stainless steel 304, stainless steel 316L, Duplex steel 2205, TA2, HastelloyC276
 2, rotating stator material stainless steel 304, stainless steel 316L, Duplex steel 2205, TA2, Hastelloy C276,
Wear-resistant steel NM500, Wear-resistant steel 38CrMoAl, Tungsten carbide treatment, Emery treatment
 3, sealed Ordinary single-sided mechanical seal, Ordinary double-sided mechanical seal, Custom double-sided mechanical seal
O-ring configuration Ding O-ring, Fluoro rubber O-ring, Fluorine-containing O-ring, Perfluoroether O-ring
Material contact surface Tungsten carbide-silicon carbide, Tungsten carbide-tungsten carbide, Silicon carbide-silicon carbide
 4, the motor Ordinary motor, Inverter motor, Ordinary explosion-proof motor, Explosion-proof inverter motor, Dust explosion-proof motor
Class 2 energy efficient motor, Marine motor, Waterproof motor Self-contained control box With control box
 Third, the corresponding device model:
Full name of the equipment Model Processing capacitym³/h) Motor Power(kw) Amount Remarks

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Daily chemical industry: AES、LAS、AOS、MES、K12、Glycerin, sorbitol, fatty alcohol, shower gel, skin cream, shampoo, hand soap, toothpaste, soap, detergent powder, etc.

Fine Chemicals:Dyes, pigments, various pastes, chemical additives, adhesives, 107 glue, silicone oil, leather oil, emulsion explosives, various colloidal materials.

Food:Chocolate, condensed milk, yogurt, honey, syrup, sucrose, tomato juice, concentrated juice, jam, ice cream, milk, yeast mud, meat, jelly, condiments, vinasse, soy protein, flour, etc.

Paper production:Polyacrylamide (PAM), calcium carbonate, starch paste, carboxylated butylbenzene/propylbenzene latex, rosin, rosin gum, pulp, filler, dry strength: agent, wet strength agent, sizing agent, retention and drainage aid, elimination Foaming, coating, water treatment chemicals, etc.

Chemical fiber:Viscose porridge, PVA, vinylon pulp, acrylic pulp, amine pulp, polyester chips, polyester, polypropylene, rayon, functional fiber, etc.

Medical medicine:Various ointments, extracts, drug lotions, pill pastes, syrups, health products, pharmaceuticals, etc.

Coating:Paints, coatings, inks, insulating varnishes, resins, auxiliaries, organic solvents, etc.

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