Fine dispersion emulsifying machine

Nantong Fleck Fluid Equipment CO., LTD. is a specialized equipment technology manufacturer engaged in the research and development, design, production and sales of wet shear crushing, dispersion emulsification, crushing and grinding, mixing and homogenization, garbage disposal and other equipment. Currently, it has 1 new technology research and development building, 1 graduate practice building, 1 new product project research and development team, and 2 "production, learning and research" cooperation units in universities.

Key words: shear pump | wet mill | rice refiner

Classification:

Dispersion emulsification

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Product Description

精细分散乳化机 Product brief

Fine dispersion emulsifying machine is a kind of energy-saving equipment in the industry of dispersion and emulsification. It is a multifunctional equipment integrating shearing, grinding and dispersion emulsification in the emulsification industry at home and abroad, and has the advantages of advanced technology and energy saving. It has been widely used in the industry of dispersion and emulsification.

Technical parameters

Model	Capacity m³/h	Motor power kw	Inlet and outlet dimensions mm	Connection mode
RHJ-25JX	0.2-0.5	4	40/25	Direct coupling type
RHJ-32JX	0.5-2.5	7.5	50/32	Direct coupling type
RHJ-40JX	2-4.5	11	50/40	Direct coupling type
RHJ-50JX	3-7	18	65/50	Bearing seat connection
RHJ-65JX	5-12	30	80/65	Bearing seat connection
RHJ-80JX	9-18	37	100/80	Bearing seat connection
RHJ-100JX	14-28	45	125/100	Bearing seat connection
RHJ-125JX	24-44	55	150/125	Bearing seat connection
RHJ-150JX	30-60	75	175/150	Bearing seat connection
RHJ-175JX	40-80	95	200/175	Bearing seat connection

Note: The motor power is configured according to the hardness of the material viscosity particles. Equipment installation base without bearing seat equipment is generally 1200 × 600mm, with bearing seat equipment 1800 × 600mm.

Product Features

(1) a strong grinding, dispersion and emulsification function

(2) Silent design, no noise, good dynamic balance effect, no vibration

(3) Continuous operation and gap operation do not affect equipment life

(4) The gap can be adjusted, and the adjustment distance is 0.01~2mm

(5) Optional double-sided water-cooled mechanical seal or single-sided liquid-cooled mechanical seal

(6) 304, 316L, 2205 and 2Cr13 can be selected as the materials for rotating grinding, which can be nitrided or treated with tungsten carbide

Product Principle

Fine dispersion emulsifying machine main structure

The fine dispersion emulsifying machine is designed and manufactured on the concave-convex converter stator with a three-stage grinding and grinding area such as a suction shearing area, a crushing area, a grinding area and a refining area. The plane shear crushing distance after the converter stator is combined is generally 0.05mm (the adjustable distance between the converter stators is (0.01-2mm), the outer diameter can reach 600mm, and the linear speed can reach 120 m/s.

Fine dispersion emulsifying machine main function

The fine dispersion emulsifying machine is mainly used for crushing, grinding, dispersing and emulsifying fragile particles in various materials, so as to improve the reaction dispersion emulsifying process of materials more energy-saving. In the grinding process, the fluid liquid material must pass through a shear zone, a three-stage grinding zone, and ten channels to disperse and refine, and finally extrude from a curve channel of about 0.3mm to form a high-speed, high-pressure, homogeneous and spraying phenomenon, thus more effectively improving the crushing, dispersing and refining ability of particles.

Working principle of fine dispersion emulsifying machine

Under the high-speed rotation of the motor, the materials of the fine dispersion emulsifying machine directly enter the high-shear crushing zone from the inlet. Through a special crushing device, some large powder, sticky lumps, lumps and other large and small particles in the fluid are rapidly crushed, and then sucked into the shearing crushing zone. In a very narrow working corridor, strong friction and grinding are generated due to the relatively high-speed cutting of the rotor blade and the stator blade. Under the action of mechanical movement and centrifugal force, the crushed and refined materials are re-pressed into the fine grinding zone for grinding and crushing. The fine grinding is divided into three stages. The more outward the first stage is extended, the higher the precision of the grinding plate, the smaller the tooth pitch, the longer the linear velocity, the finer the material is ground, and the fluid gradually extends to the radial curve. The direction speed of each primary fluid changes instantly, and is subjected to tens of millions of times per minute of high-speed shearing, strong friction, extrusion grinding, particle crushing, etc. After passing through tens of millions of times of high-speed shearing, grinding and crushing in the three fine grinding zones, the effects of liquid molecular chain breaking, particle crushing, liquid particle tearing and the like are produced to make the materials achieve the purposes of dispersion, crushing, emulsification, homogenization and refinement. The fineness of the liquid material can reach 0.3 μm, and the conveying head can reach 3-6 meters.

Note: The user provides relevant parameters of material characteristics, or brings materials to the production base for on-site testing, and the manufacturer selects the internal structure of the grinding disc according to the characteristics of the medium.

精细分散乳化机

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Application areas

Daily Chemical:AES, LAS, AOS, MES, K12, glycerin, sorbitol, fatty alcohol, shower gel, skin cream, shampoo, hand sanitizer, toothpaste, soap, washing powder slurry, etc.

Fine Chemicals:Dyes, pigments, various slurries, chemical additives, adhesives, 107 glue, silicone oil, leather oil, emulsion explosives, and other colloidal materials.

Food:Chocolate, condensed milk, yogurt, honey, syrup, sucrose, tomato juice, concentrated juice, jam, ice cream, milk, yeast slurry, meat slurry, jelly, condiments, lees, soy protein, flour slurry, etc.

Papermaking:Polyacrylamide (PAM), calcium carbonate, starch paste, carboxyl butyl benzene/propyl benzene latex, rosin, rosin gum, pulp, filler, dry strength: agent, wet strength agent, sizing agent, retention aid, defoamer, coating, water treatment chemicals, etc.

Chemical fiber:Viscose pulp porridge, PVA, vinylon pulp, acrylic pulp, amine pulp, polyester chips, polyester, polypropylene, man-made fibers, functional fibers, etc.

Medicine:All kinds of ointment, extract, medicine emulsion, pill paste, syrup, medicine, etc.

Paint:Paint, coating, ink, insulating paint, resin, additives, etc.

Note: Our company can tailor solutions based on the characteristics of your material medium:

1. Conduct material testing using production-grade equipment

2. Customize equipment selection according to your material's technical specifications

3. Different materials require distinct internal structures. The following equipment internal diagrams are provided for user reference.

For detailed technical specifications, please contact:

Technical Support: 18962835399 18068155581

Sales Hotline: 18912883100 18921623100